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Old 06-22-2008, 07:34 AM   #1
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New autometer gauges installed in car

This is, after all, the CHATTERBOX! Talk about unrelated... this is as off the wall as it gets.

I just finished installing Autometer's phantom series water temp and oil pressure gauges. By far the most frustrating and time-consuming part was making the faceplate, since I did not want to mount them to the pillar.



Here's how it all came out. The shine from the metallic paint covers some of the imperfections in this picture, but you can see the scratch along the bottom. I got the piece perfect a number of times, and that scratch is the result of the panel brushing against my cotton T-shirt (no pressure, just brushing against) during install.

Install was a pain because I tried not to permanently mod anything. The plate is held on by wire staples with the nails bent at a 90 degree angle and fiberglassed into the back. Through these I threaded extra long zip ties. All hot sources were fuse tapped by the passenger footwell, and all wires entered the back of the panel through the top slits that are already there.

Here is what they look like when I turn on the parking or head lights:



The faceplate is made of poured fiberglass resin with a bondo topcoat. The gauges are mounted inside short pieces of 2" PVC pipe which was fiberglassed into the panel at the correct angle so that the gauges would face the driver.


Overall thoughts:

Installing the gauges themselves is not difficult. Making a custom panel is extremely frustrating, and I can't seem to find a paint which can withstand even a brush from a cotton shirt without scratching. Autometer is an awesome company to work with and I would recommend them to all the members here.
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Old 06-22-2008, 07:58 AM   #2
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sweet, i always wanted to do custom fiberglass moulds like that in my car but never had the patience. that looks awesome, i did a search and all the site said to use primer and laquer paint.
not mine but an example
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Last edited by HTOWN stunna; 06-22-2008 at 08:04 AM.
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Old 06-22-2008, 10:34 AM   #3
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Yeah i had 5 in my 95' Cobra until i wrecked it in decwmber. They are great guages but they are a pain in the but.



Blake.
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Old 06-22-2008, 11:33 AM   #4
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Works best with automotive paint. I just get the parts ready and send it to my auto paint buddy. Here is my dash
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Old 06-22-2008, 11:38 AM   #5
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If you use a topcoat of clear, the shine will be higher and less likely to be scratched. If you really want to go all out, several coats with polishing after each one will make it nice.
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Old 06-22-2008, 12:55 PM   #6
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Nice work, east. I'm formally trained and made a living fabricating parts for aircraft for a little while, and it's not easy. I'm a structures guy, so my first instinct was to make a wooden mold and then form aluminum into the shape you wanted, but that's only because most of my experience is in sheet metal.

Regardless, it's a nice-looking install.
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Old 06-22-2008, 01:55 PM   #7
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Quote:
Originally Posted by DanTheEldest View Post
Nice work, east. I'm formally trained and made a living fabricating parts for aircraft for a little while, and it's not easy. I'm a structures guy, so my first instinct was to make a wooden mold and then form aluminum into the shape you wanted, but that's only because most of my experience is in sheet metal.

Regardless, it's a nice-looking install.
I was trying to do it with a wood cutout and having no luck. I went to visit my parents and showed my dad what I was doing, and he smacked me and handed me a can of fiberglass resin.

The problem with wood is that the piece I'm replacing is not flat anywhere. It's one continuous curve from side to side and top to bottom, so a flat piece of wood never will sit in there quite right. If you router the edges so it'll sit flush with the edges (which I tried), the wood gets so thin it's like paper before it fits right.

Now that I have something working, I just poured another piece to try again with. This time I'll use auto paint and clear coat. I think I'm also going to cut the back out of the sunglass holder (space they're mounted in) so that I don't have to try to hook up the wires AND set the faceplate in place at the same time.
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Old 06-22-2008, 02:57 PM   #8
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Looks good to me.

try a 2 part polyeurethane ( sterling, imron, boat paints, etc......) sticks to fiberglass like white on rice. Vettes are painted with Imron, at least they used to be.

nice job on the panel overall. Autometer has always made good stuff.
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Old 06-26-2008, 02:50 PM   #9
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new panel

Here's the new panel I made and painted with auto paint and clearcoat. I think it looks a lot better than the first attempt.





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Old 06-26-2008, 02:56 PM   #10
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That looks MUCH better! The first one looked a little plastic, but this one looks solid. Good job!
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